Gas Plus Pty LtdIndustrial Boiler & Burner Service
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Gas Plus Pty LtdIndustrial Boiler & Burner Service

5 Weekly Service Checklist

Checklist No. GP-CL-0001

CustomerCustomer name
SiteSite location
EquipmentBoiler / burner
DateDD / MM / YYYY
Attendance CategoryUnattended / other
Hazard LevelA / B / C / other
Boiler OutputkW / MW
Service ReferenceAS 2593 / site procedure

5 Weekly Boiler and Burner Checks

ItemOKActionN/ANotes
Confirm boiler identification, attendance category, site access and current service records.
Review logbook, recent faults, lockouts, water treatment notes and operator comments.
Check plant room access, ventilation, lighting, housekeeping and safe working area around boiler.
Check for steam, water, gas, oil, flue gas or condensate leaks visible during attendance.
Check exposed hot surfaces, guarding, insulation condition and obvious pipework hazards.
Check pressure, temperature and water level indication against expected operating range.
Blow down water gauge glasses where fitted and confirm level indication returns correctly.
Check low-water security devices in accordance with boiler type, site procedure and manufacturer instructions.
Check feedwater pump operation, feedwater supply condition and make-up water controls where applicable.
Check water treatment condition, blowdown practice and chemical records where available.
Inspect burner condition, combustion air path, fan, air proving device and linkage condition where fitted.
Check burner ignition sequence, pilot/main flame establishment and flame signal where accessible.
Check gas train condition, gas pressure switches, valve operation indicators and valve proving system where fitted.
Check combustion management, modulation response and operating stability through normal firing range where practical.
Check safety interlocks, pressure controls, limit controls and burner controller lockout/reset function where practical.
Check safety valve condition visually, discharge path and certification/inspection status where records are available.
Check flue, draught path, condensate drains and visible corrosion or overheating signs.
Record combustion readings or attach combustion report where tuning or verification is completed.
Confirm SDS, PPE, fire extinguisher access and site emergency requirements are available where relevant.
Record defects, recommended repairs, replacement parts and critical spare parts to keep onsite.

Standards and Scope Note

This draft checklist is intended for a 5 weekly regular service record for applicable boiler installations. The final checklist must be confirmed against the current adopted edition of AS 2593, AS/NZS 3788, AS 3873, boiler type, attendance category, manufacturer instructions, inspection authority requirements and site procedures.